Manufacturing Lab

Downtime predicted.
Defects caught.

Telemetry RUL, visual defect detection, and reliability workflows.

30%
Downtime reduction

Preventing unplanned stops vs. prior quarter.

0.92
Defect Precision

High confidence visual quality control.

< 8h
Issue MTTR

Resolution time for flagged maintenance.

Choose momentum over maintenance.
Guardrails included.

The old way

Unplanned stops due to bearing failures catch us off guard.

Visual inspection is siloed and misses defects until it's too late.

Manual telemetry logs provide no automated insight.

With AuraOne

RUL predictions update every 5 minutes to prevent breakdowns.

Automated defect detection highlights parts directly in the gallery.

Line-specific models learn your unique failure signatures.

Focus areas

Operational mastery, orchestrated by AI.

Each pillar fuses automation with human oversight so teams can move fast without losing control.

Predictive Maintenance

Fix it before it breaks.

Streaming telemetry ingest (vibration, temp, etc.) with Remaining Useful Life (RUL) calculation.

Automated maintenance recommendations based on machine health.
Anomaly scoring flags deviations instantly.
Visual trends and failure prediction windows.

Visual Quality

Pixel-perfect inspection.

Automated defect detection on line imagery using Detectron2.

Thermal and visible spectrum analysis.
Escalate ambiguous defects to workforce inspectors.
Catch scratches, dents, and misalignments.

Factory Brain

Line-specific learning.

Fine-tune models on specific machine signatures and deploy to edge devices.

Track reliability KPIs across all lines.
Regression Bank ensures uplift on downtime metrics.
Export labeled telemetry for custom analysis.
Workflow

From ingestion to impact in one connected runway.

Every phase persists in The Regression Bank so you can replay breakthroughs—backed by audit trails.

Phase 1

Sense

Machine health monitoring.

Connect vibration and telemetry streams.
Calculate anomaly scores in real-time.
Visualize trends and predicted failure windows.

Phase 2

Inspect

Product quality assurance.

Capture product images at key stages.
Identify scratches, dents, and misalignments.
Route rejects for human verification.

Phase 3

Optimize

Continuous uptime improvement.

Schedule maintenance during planned windows.
Update RUL models with failure data.
Export performance reports for plant management.
Proof points

Compliance-first. Analyst approved.

Production deployments stay aligned with regulators, auditors, and the operators who depend on them.

Edge-ready inference

Run RUL and vision models directly on the line for low latency.

Seamless cloud sync for retraining.

Workforce loop

Inspectors resolve escalations within one shift.

Human feedback retrains the model automatically.

Full provenance

Every prediction and maintenance action is logged.

Audit-ready for ISO compliance.

Reliability Lead, Automotive Manufacturer

"I monitor press telemetry in AuraOne
so we schedule maintenance before breakdowns."

Join manufacturing leaders predicting downtime with certainty.